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HomeMy WebLinkAboutStaff Report 2603-6052CITY OF PALO ALTO Rail Committee Regular Meeting Tuesday, March 10, 2026 2:30 PM     Agenda Item     1.Review structural and design considerations for the Earthen Berm (retaining walls) and long-bridge (Podium) options of the Meadow Drive Grade Separation Hybrid Alternative. Staff Presentation Rail Committee Staff Report From: City Manager Report Type: STUDY SESSION Lead Department: Transportation Meeting Date: March 10, 2026 Report #:2603-6052 TITLE Review structural and design considerations for the Earthen Berm (retaining walls) and long- bridge (Podium) options of the Meadow Drive Grade Separation Hybrid Alternative. RECOMMENDATION Review and provide feedback to staff on structural and design considerations for the Meadow Drive Hybrid Earthen Berm (retaining walls) and long bridge (Podium). EXECUTIVE SUMMARY On December 15, 2025, City Council directed staff to explore an Earthen Berm and Podium-style Hybrid alternative for Meadow Drive grade separation. Caltrain evaluated these structural variants and considered various components including structural systems, construction challenges, maintenance requirements, implications for future Caltrain operations, and qualitative cost factors for each alternative. This study session presents an analysis and seeks feedback from the Rail Committee in advancing the design of alternatives. BACKGROUND The City of Palo Alto is pursuing a grade separation project at three existing at-grade crossings at Charleston Road, Meadow Drive and Churchill Avenue. Caltrain is leading the current Preliminary Engineering and Environmental Documentation phase of the project, with the City as project sponsor. Preliminary Engineering Conceptual Refinement (15% Design) is anticipated to progress through Summer-2026, followed by Preliminary Engineering (35% Design) and Environmental Documentation under the California Environmental Quality Act (CEQA) and the National Environmental Policy Act (NEPA), which is anticipated to conclude in Fall 2027. On September 16, 2025, Rail Committee reviewed refined concepts that had been developed to minimize private property impacts while maintaining and/or improving the traffic circulation and enhancing pedestrian and bicycle crossings. On December 15, 2025, City Council (Staff Report 2506-4895)1 directed the project team to continue to advance the following alternatives: Churchill Avenue Partial Underpass Alternative: o Partial Underpass at Churchill without a landscaping strip o Pedestrian/Bicycle Undercrossing at Seale Avenue using Alma Street ramp and with attention to bicycle safety on the east side Meadow Drive Hybrid Alternative o Explore both an earthen berm and podium-style Hybrid alternative Charleston Road Underpass alternative o Underpass with Direct Access Ramp ANALYSIS Foundations: An Earthen Beam system requires MSE embankment walls that support the soil and a short bridge segment that transfers load through supporting elements to deep pile foundations and the soil. By comparison, a Podium system would require a concrete superstructure that is generally more complex. Settlement: Earthen Berms are subject to short- and long-term settlement, with potential differential settlement across various segments or between the embankment and bridge 1 City Council, December 15, 2025; Item 26, Action Item, SR# 2506-4895 https://recordsportal.paloalto.gov/WebLink/DocView.aspx?id=84076&dbid=0&repo=PaloAlto abutments. Therefore, to maintain rail operations, track performance monitoring is needed, and tamping and re-leveling of track could be expected. For the Podium system, minimal total and differential settlement is expected. Construction Impacts: The construction sequence for Earthen Berm requires a relatively large footprint compared to other retaining systems. By comparison, the Podium variant generally provides for better constructability in constrained corridors, especially when utilities are present. Transition zones for the Podium system require special detailing and enhanced maintenance. Future widening: Widening of an Earthen Berm system is less challenging and less expensive than a Podium. In addition, the Earthen Berm system is more adaptable to accommodating additional tracks, signal upgrades and electrification upgrades. By comparison, widening of a Podium system is more challenging and more expensive. Costs: Upfront and lifecycle costs are expected to be lower for an Earthen Berm compared to a Podium system. Qualitative structural cost implications of each system are listed below. Table 1: Structural Cost Implications for Earthen Berm and Podium Variants Aspect MSE Walls (Earthen Berm)Long Bridge (Podium) FISCAL/RESOURCE IMPACT 3 3 City Council, December 9, 2024; Item 12, Consent Item, SR# 2408-3322 https://recordsportal.paloalto.gov/WebLink/DocView.aspx?id=6521&dbid=0&repo=PaloAlto 24000 (Meadow Drive and Charleston Road) and PL-24001 (Churchill Avenue Rail Grade Separation and Safety Improvements). The secured $20 million is programmed to cover the costs of the current 15% design phase as well as the subsequent 35% Preliminary Engineering and Environmental Documentation. STAKEHOLDER ENGAGEMENT ENVIRONMENTAL REVIEW ATTACHMENTS APPROVED BY: Caltrain Palo Alto Grade Separation Project Memorandum: Evaluation of Structural Alternatives for Meadow Drive/Alma Street Grade Separation Date: 03/04/2026 1 Contents List of Figures ............................................................................................................... 1 List of Tables ................................................................................................................. 1 1. Introduction ........................................................................................................... 2 2. Project Context and Requirements .......................................................................... 2 3. Structural Options .................................................................................................. 3 3.1. Alternative 1: “Earthen Berm” ........................................................................... 3 3.2. Alternative 2: “Long Bridge (podium)” ............................................................... 6 4. Structural Cost Implications (Qualitative) ................................................................ 8 List of Figures Figure 1 - Existing site exploration at Meadow Drive ......................................................... 3 Figure 2 – 3D view of Caltrain corridor at Meadow Drive .................................................... 4 Figure 3 – Elevation view of railroad bridge at Meadow Drive ............................................. 4 Figure 4 – Elevation view of Earthen berm option ............................................................. 5 Figure 5 – Elevation view of long bridge (podium) ............................................................. 7 List of Tables Table 1 – Qualitative cost implications ............................................................................ 8 2 1. Introduction This memorandum provides a summarized technical evaluation of the two structural alternatives for the hybrid underpass at Meadow Drive and Alma Street in Caltrain Palo Alto Grade Separation (PAGS) Project. The analysis considers structural systems, construction challenges, maintenance requirements, implications for future Caltrain operations, and qualitative cost factors for each alternative. For this evaluation, it is assumed that the removal and reinstallation of track systems and traction power components will have comparable impacts for both alternatives. 2. Project Context and Requirements The project involves raising the existing Caltrain track profile 16ft (max) over a distance of approximately 6,400-ft, from Greenmeadow Way to Loma Verde Avenue. All existing components of electrified tracks including Overhead Contact System (OCS), fiber lines and other utilities, and power housing will be removed and reinstalled at a higher elevation to maintain track operation. The design will need to provide flexibility for future widening of the elevated segment within the Caltrain Right-of-way (ROW) to accommodate future Caltrain operation and maintenance. Approximately 7 ft of excavation is anticipated at the roadway crossings along Meadow Drive to provide sufficient vertical clearance for the undercrossing and to connect east and west sides of Caltrain corridor for the use of vehicles, pedestrians, and cyclists. Although geotechnical study is still in progress, the preliminary indications suggest generally favorable subsurface conditions, with no critical hazards identified, such as loose soils, shallow groundwater table, liquefaction risk, or fault rupture within the footprint of the structure. However, these conditions are to be further confirmed as additional geotechnical information is available. Existing underground utilities - including storm drain, sanitary sewer, water line, gas line, fiber optic lines, and electrical lines – are present along both sides of the corridor. Two structural alternatives are under consideration: 1- Short-span bridge over Meadow Drive with embankments enclosed by MSE walls, referred to as the “Earthen berm”. 2- Continuous long bridge (podium) supporting the raised track profile. 3 This report focuses primarily on the structural evaluation of the alternatives, while also considering construction logistics, durability, and cost implications as they relate to structural design. Figure 1 - Existing site exploration at Meadow Drive 3. Structural Options 3.1. Alternative 1: “Earthen Berm” The Earthen Berm system consists of a reinforced soil embankment that supports the longer portion of the raised track, along with a short, three-span bridge over the Meadow Drive undercrossing to provide 16 ft–6 in minimum vertical clearance under the new railroad bridge. The project involves raising the existing Caltrain track profile 16 ft (max) for a distance of approximately 6,400 ft to eliminate at-grade crossings and improve mobility and safety. The addition of soil mass at Caltrain corridor requires evaluation of extra excavation in the next design phases. 4 Figure 2 – 3D view of Caltrain corridor at Meadow Drive Figure 3 – Elevation view of railroad bridge at Meadow Drive 5 Figure 4 – Elevation view of Earthen berm option For the embankment segment, the train loads would be transferred to the tracks and to the embankment fill, MSE reinforcements, and supporting soil. For the short bridge segment, the loads would be transferred through the middle bents and abutments (supporting elements) to the deep pile foundations and the soil. Two structural behaviors are utilized (1) the flexible embankment-supported tracks, (2) the rigid bridge superstructure at Meadow Drive. MSE wall embankment is typically compacted on native subgrade with facial panels supported on shallow foundations; however, the bridge substructure will require deep foundations, particularly if differential settlement tolerance is limited. As mentioned in the previous section, MSE embankments are subject to short-term and long-term settlement; and potential differential settlement at various segments of corridor or between embankment and bridge abutments can be expected. Therefore, to maintain rail operations and ensure track performance, tamping and re-leveling of track is expected. In addition, transition zone performance should be monitored closely as approach slabs are in the highest maintenance zone. MSE walls perform well under seismic loading when properly designed; however, post- earthquake serviceability may require embankment regrading or track adjustment. Track operation is sensitive to rail alignment changes. Any potential soil mass movements under the design earthquake may disrupt the operation of tracks. The construction sequence of MSE wall embankment inherently requires a relatively large footprint compared to many other retaining systems. In typical practice, the reinforcement length ranges from approximately 0.7H to 1.0H (where H is the wall height), resulting in a 6 substantial horizontal zone of influence. This reinforced soil mass must be constructed and compacted in layers, generally in 8- to 12-inch loose lifts, in accordance with project specifications and standard compaction requirements (often 90–95% of maximum dry density per ASTM D1557). Because MSE wall construction progresses from the bottom up, each lift of structural backfill requires placement, spreading, moisture conditioning, and compaction using vibratory rollers or plate compactors. The operation of this heavy compaction equipment induces dynamic loads and vibrations that may adversely affect nearby utilities, particularly the aging shallow-buried pipelines or conduits. Drainage performance is a critical design consideration for the long-term reliability of the MSE wall system and should be carefully evaluated during both design and construction and closely monitored after completion. The reinforcement corrosion protection is critical for long-term performance and is closely tied to the effectiveness of the drainage system. Internal drainage elements must be designed to minimize clogging risk and mai ntain long- term permeability, while surface water management should prevent ponding behind panels that could increase hydrostatic pressure and accelerate corrosion of reinforcements. The system should also provide accessible inspection points for drainage outlets and collection features to support routine maintenance. Ongoing post-construction monitoring of drainage behavior is essential to confirm proper function and to identify early signs of blockage or distress before they affect structural performance. The widening of this system is less challenging and less expensive compared to next alternative as the widening would happen within the isolated Caltrain’s ROW. In addition, this system is greatly adaptable in accommodating additional tracks, signal upgrades, and electrifications upgrades. The track electrification components shall be removed and reinstalled in this alternative. 3.2. Alternative 2: “Long Bridge (podium)” Under the Long Bridge system, approximately 490 ft of the raised track (5 spans) may be constructed on a continuous, long bridge (podium). The superstructure may consist of concrete systems such as a cast-in-place slab on precast/prestressed concrete girders, precast/prestressed side-by-side box girders, or cast-in-place/post-tensioned concrete box girders, or equivalent steel girder alternatives that provide similar structural depth and constructability. More complex structural systems - such as steel through-girders, truss bridges, or architecturally constrained configurations - are discouraged because they complicate future widening, track additions, and corridor expansion. Simpler girder-type 7 systems provide greater flexibility for staged construction and long-term modifications within the Caltrain right-of-way. Figure 5 – Elevation view of long bridge (podium) The track loads would be transferred to the superstructure, bent caps, columns, and Cast- In-Drilled-Hole (CIDH) pile foundations, and soil. This configuration offers a uniform structural system with repetitive spans and consistent stiffness in the vertical and lateral directions. This system requires multiple columns and deep foundations (CIDH piles) at each bent. Long bridge structures experience minimal total settlement and are less likely to experience differential settlement affecting track geometry. The seismic forces are carried through well-defined structural components (Superstructure, bearings, columns, and foundations). The displacement-based seismic design can be effectively implemented; and an easier post-event inspection and repair of discrete structural elements can be carried out. In general, long bridges provide predictable seismic behavior and clearer inspection and repair pathways. In contrast, to provide uniform stiffness along the frames and reduce the likelihood of out-of-phase behavior of adjacent frames, the need for isolation casing to extend the effective length of columns and provide uniform mass to stiffness ratio along the long bridge makes the design and maintenance of the bridges more complex. Long bridge (podium) system generally provides better constructability in constrained corridors, especially with utilities present. The transition zones require special detailing and enhanced maintenance attention as mentioned for previous alternative. Higher likelihood of long-term track settlement and geometry corrections exists. This system reduces ballast maintenance and provides superior ride quality and long-term serviceability. By employing 8 direct fixation track, the ballast and its associated weight can be eliminated, further reducing maintenance needs and allowing for a more compact, durable track structure. This approach also improves track geometry stability and alignment over time, enhancing overall operational reliability. Eliminating the ballast would significantly reduce the demands on all components under service, strength, and seismic limit states. The reinforced concrete bridge components have well-understood durability characteristics, and individual components (bearings, joints) can be replaced. Longer design life with predictable inspection and maintenance regimes is expected for this alternative. Thus, this alternative offers lower long-term risk despite higher initial complexity. The widening of this system is more challenging and more expensive compared to previous alternative. The track electrification components shall be removed and reinstalled in this alternative. 4. Structural Cost Implications (Qualitative) The following table summarizes the qualitative structural cost implications for the two alternatives under consideration: an earthen berm with MSE walls and a long bridge (podium). This high-level assessment provides a framework for understanding how each alternative may impact both upfront investment and lifecycle performance. The qualitative structural cost implications are listed below. Table 1 – Qualitative cost implications Aspect Earthen berm Long bridge (podium) Initial structural cost Lower Higher Foundation cost Lower Higher Future Utility relocation risk Higher Lower Long-term maintenance Lower Higher Seismic retrofit flexibility Limited Higher City of Palo Alto Grade Separation Project Churchill Avenue, Meadow Drive, and Charleston Road Rail Committee Meeting March 10, 2026 City Council Direction and Project Timeline1 2 Meadow Drive: Hybrid Crossing Requirements2 Meeting Purpose: Review Considerations for Meadow Drive: Hybrid Options Agenda Retaining Wall (Earthen Berm) Option3 Long Bridge (Podium) Option4 Option Considerations5 City Council Alternatives Selected for 15% Design 3 ALTERNATIVE CROSSING Meadow Drive Charleston Road HYBRID UNDERPASSPARTIAL UNDERPASS Churchill Avenue Retaining Walls (Earthen Berm) Long Bridge (Podium) OPTIONS Direct Access Ramp Vehicle Crossing (without Landscape Strip) Bike/Ped Crossing (Alma Street Ramp) Implementation study if only Charleston Road Underpass is constructed Current Project Phase 4 2025 2026 2027 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Preliminary Engineering and Environmental 35% Design and Environmental 15% DesignConcept Development and Refinement City Council Direction #2: Refine LPA selection to advance to 35% Design and Environmental Documentation City Council Direction #1: Identify alternatives to advance to 15% Design Final 35% Design and Environmental Documentation #1 #2 We are here Gr e e n m e a d o w Wa y Lo m a V e r d e A v e ~4,500 ft of Track Raised >1 ft (of 6,400 ft of Track Modification) Meadow Drive: Hybrid Crossing Requirements 5 Tracks raised 16 ft maximum above existing ground Meadow Dr lowered 7 ft below existing groundImage for illustrative purposes – not to scale 16.5-ft clearance between Meadow Drive and Caltrain Bridge Bridge Width 55-ft minimum Me a d o w D r El V e r a n o A v e El y P l a c e Meadow Drive Bridge Section 6 •Bridge Span: 125 ft •Retaining Wall: 1,500 ft north and south of bridge •Bridge + Wall = 3,000 ft total •Wall Height (approximate) •Minimum: 3 ft •Average: 10 ft •Maximum: 17 ft Retaining Wall (Earthen Berm) Option 7 Retaining Wall (Earthen Berm) Aerial View 8 ALMA ST PARK BLVDPARK BLVD ALMA ST Bridge Extents 55 ft 125 ft Retaining Wall Extents Retaining Wall Extents Retaining Wall (Earthen Berm) Section 9 Retaining Wall (Earthen Berm) Section 10 Retaining Wall (Earthen Berm) Examples 11 Railroad Tracks Parallel to Old County Road San Carlos, CA I-5 Parallel to Multi-use Path Solana Beach, CA •Bridge Span: 475 ft •Retaining Wall: ~1,250 ft north and south of bridge •Bridge + Wall = 3,000 ft total •Clearance under bridge: •8 ft at bridge abutments to 16.5 ft at Meadow Drive •Ground under bridge is flush with surrounding ground •Partially-lowered Alma St to east •Existing backyards to west Long Bridge (Podium) Option 12 Long Bridge (Podium) Aerial View 13 ALMA ST PARK BLVDPARK BLVD ALMA ST Bridge Extents 55 ft 500 ft Retaining Wall Extents Retaining Wall Extents Long Bridge (Podium) Section 14 Long Bridge (Podium) Section 15 Long Bridge (Podium) Examples 16 Railroad Tracks over Friars Road San Diego, CA Railroad Tracks over Ralston Avenue Belmont, CA Retaining Wall (Earthen Berm) •Less expensive •Less time to construct •Easier to widen in the future Long Bridge (Podium) •More expensive •More time to construct •More challenging to widen in the future Construction Considerations 17 Retaining Wall (Earthen Berm) •Less expensive due to minimal maintenance •Regular track tamping and re-leveling •Minimal fatigue due to earth pressure buffer •Weather exposure on one side Long Bridge (Podium) •More expensive due to: •Varied components •More specialized repairs •Higher labor and material costs •Regular inspection of structural elements required •Fatigue due to repeated dynamic loading (concrete cracking/spalling, joint/bearing degradation, steel corrosion) •Weather exposure on all sides •Specialized access equipment needed for inspections Maintenance Considerations 18 Retaining Wall (Earthen Berm) •Textured or treated wall facades •Integrated planting and green screening •Potential mural or public art treatments Long Bridge (Podium) •Landscape and integrated lighting •Plantings only where sufficient daylight •Architectural treatment of columns Aesthetic Treatment Opportunities 19 Retaining Wall (Earthen Berm)Long Bridge (Podium) Length 125 ft 500 ft Height Wall Height: 3 ft to 17 ft (10 ft average)Clearance: 8 ft to 16.5 ft Construction Costs & Duration Lower Higher Maintenance Costs Lower Higher Aesthetics & Visual Impacts Potential wall treatment options Shadows Light and Air can pass under bridge Fencing and lighting may be needed for Safety & Security Future Corridor Expansion Easier Harder Considerations Summary 20 Rail Committee and City Council Engagement Tasks Mar Apr May Jun Jul Aug Sep 15% Plan Development Construction Cost and Schedule Development Rail Committee Meadow Drive Options 15% Design/ 35% Scope No Rail Committee Special Meeting: 15% Designs/ ICE & Schedule City Council No Council Direction for 35% Design/ Environmental Documentation 21 Retaining Wall (Earthen Berm) Section 22 Long Bridge (Podium) Section 23