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HomeMy WebLinkAboutStaff Report 2505-4735CITY OF PALO ALTO CITY COUNCIL Monday, October 20, 2025 Council Chambers & Hybrid 5:30 PM     Agenda Item     14.Approval of Contract Number C25194217 with Veteran Pipeline Construction in the Amount of $8,962,204 for the Gas Main Replacement Project 25 (GS-15000) in the Duveneck/St. Francis, Leland Manor, Midtown, and Palo Verde neighborhoods; Authorization for the City Manager to Negotiate and Execute Related Change Orders Not-to-Exceed of $896,221 for a Total Not-to-Exceed Amount of $9,858,425; NEPA status - B5.4 categorical exclusion; CEQA status — Exempt under CEQA Guidelines 15302 (Replacement or Reconstruction of Existing Facilities). 7 4 2 5 City Council Staff Report From: City Manager Report Type: CONSENT CALENDAR Lead Department: Utilities Meeting Date: October 20, 2025 Report #:2505-4735 TITLE Approval of Contract Number C25194217 with Veteran Pipeline Construction in the Amount of $8,962,204 for the Gas Main Replacement Project 25 (GS-15000) in the Duveneck/St. Francis, Leland Manor, Midtown, and Palo Verde neighborhoods; Authorization for the City Manager to Negotiate and Execute Related Change Orders Not-to-Exceed of $896,221 for a Total Not-to- Exceed Amount of $9,858,425; NEPA status - B5.4 categorical exclusion; CEQA status — Exempt under CEQA Guidelines 15302 (Replacement or Reconstruction of Existing Facilities). RECOMMENDATION Staff recommends that the Council: 1. Approve and authorize the City Manager or their designee to execute contract C251942171 with Veteran Pipeline Construction in an amount not-to-exceed $8,962,204 for the Gas Main Replacement 25 project (GS-15000) in the Duveneck/St. Francis, Leland Manor, Midtown, and Palo Verde neighborhoods. 2. Approve and authorize the City Manager or their designee to negotiate and execute one or more changes to the contract with Veteran Pipeline Construction for related additional but unforeseen work, which may develop during the project, the total value of which shall not exceed $896,221 or 10% of the contract amount. The total authorized not-to-exceed expenditure amount is $9,858,425 which includes the contract base amount of $8,962,204 and a 10% contingency amount of $896,221. This Project was selected for Federal grant funding. EXECUTIVE SUMMARY The Gas Main Replacement (GMR) 25 project (GS-15000) is part of the Council-approved Capital Improvement Program (CIP) designed to ensure reliable gas service for the City of Palo 1 Veteran Pipeline Construction, Gas Main Replacement Project 25 Contract No. C25194217 https://www.paloalto.gov/files/assets/public/v/1/agendas-minutes-reports/agendas-minutes/city-council- agendas-minutes/2025/october-20/veteran-pipeline-construction-gas-main-replacement-project-25-contract-no.- c25194217.pdf 7 4 2 5 Alto residents and customers. The project targets the replacement of polyvinyl chloride (PVC) and black-wrapped steel pipe (BWP) distribution main and service pipes that are near or past their operational life expectancy with polyethylene (PE) pipelines. Work will be done in the Duveneck/St. Francis, Leland Manor, Midtown, and Palo Verde neighborhoods. The City anticipates starting construction in January 2026 and completing construction in August 2027. BACKGROUND ANALYSIS is to replace approximately 25,500 linear feet of natural gas mains and services with polyethylene (PE) pipe in the Duveneck/St. Francis, Leland Manor, Midtown, and Palo Verde neighborhoods (see Attachment B). The main sizes being installed are 2-inch, 4-inch, and 6-inch in diameter and the associated installation of services and reconnects are 1-inch and 2- inch in diameter. The PVC gas facilities were 7 4 2 5 installed in the mid 1970’s and the steel gas facilities were installed in the 1920’s through the early 1950’s. These sections of main were prioritized to further the replacement of PVC pipelines and address leak prone steel pipelines in the gas system. Portions of this project replace mains installed on major streets and take a proactive approach to minimize impacts to the community in the event of a leak. 7 4 2 5 in the attached Bid Summary (see Attachment A). The contingency amount of $896,221, which equals 10% of the total contract, is requested for additional unforeseen work that may develop during the project. Additional work is common with construction projects because during construction there may be previously unknown obstructions and ground conditions that require changes in how construction will proceed, leading to change orders that may create additional costs. FISCAL/RESOURCE IMPACT Summary of Project Costs for GMR 25 Project (GS-15000) nd, 2024) nd, 2024) to signed Grant award (July 31st, 2025) Total Project Cost 3 3 PHMSA Approved Grant Funding https://www.usaspending.gov/award/ASST_NON_693JK32540006NGDI_6957 7 4 2 5 The size of this project significantly exceeds the City's in-house construction resources, making it necessary to contract out the work. nd, 2025 for staff time dedicated for work related to the National Environmental Policy Act (NEPA) application. This amount was authorized to be charged against the grant prior to the execution of the grant agreement between the City and PHMSA. The grant agreement5 was executed on April 30, 2025 and all costs incurred from this date forward will be charged against the grant. $12,661,372 has been allotted from the NGDISM grant fund to Gas Main Replacement 25, reflecting the City’s engineering estimate. The difference of $3,699,168 between Veteran Pipeline Construction’s bid and the City’s engineering estimate reflects VPC’s accelerated schedule of project completion and the efficient approach to construction compared to the past Gas Main Replacement Projects. The anticipated remaining $3,699,168 in grant funding cannot be used to increase the project size, as the GMR25 project has already been processed through a NEPA categorical exclusion. Therefore, these funds are not available for additional pipeline replacement projects. STAKEHOLDER ENGAGEMENT 5 PHMSA Grant Agreement https://www.paloalto.gov/files/assets/public/v/1/agendas-minutes-reports/agendas- minutes/city-council-agendas-minutes/2025/october-20/phmsa-grant.pdf 7 4 2 5 Nextdoor. The construction is expected to commence in January 2026 and be completed by August 2027. ENVIRONMENTAL REVIEW 7 for repair or replacement of pipelines and is categorically exempt from the California Environmental Quality Act (CEQA) pursuant to CEQA Guidelines Section 15302, replacement or reconstruction of existing utility systems or facilities. ATTACHMENTS APPROVED BY: 7 NEPA Categorial Exclusion B5.4 https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/2024-12/PHMSA-Final-CE- Palo-Alto-Ver4-approved.pdf Duveneck/St. Francis Leland Manor Midtown and LEGEND: - Existing Gas Main Pipeline Bid Date: 07/31/2025 Project Title: Gas Main Replacement Project 25 Base Bid Summary Veteran Pipeline ConstructionBASE BID SUMMARY ENGINEER'S ESTIMATE Unit Price Extended Price Daleo Inc. Extended Price Ranger Pipeline Unit Price Extended Price ARB Inc. Extended PriceBid No. Quantity Unit Linear Feet Description Unit Price Extended Price Unit Price 117.51 1,860,888.36 Unit Price 001 15836 $$$$$$177.49 2,810,748.42 $$$159.40$2,524,258.40 285.00 4,513,260.00 200.27 3,171,475.72directional drilling _______________________________________ Linear Feet Install 2" gas MDPE pipe by open trench $$$$$339.42 959,546.86 $ 133.78$378,196.06 365.00 1,031,855.00 _______________________________________ Linear Feet Install 4" gas MDPE pipe by horizontal $ directional drilling $$$$268.61 1,339,028.37 $$230.16 1,147,347.60 _______________________________________ Linear Feet Install 4" gas MDPE pipe by open trench$ excavation $$$$731.58 1,079,818.26 194.40$$286,934.40 $695.151,026,041.40$505.00 745,380.00 _______________________________________ Linear Feet Install 6" gas MDPE pipe by horizontal $$$$$$$183,140.49 262.50 $$174,037.50 113,112.00 _______________________________________ Linear Feet Install 6" gas MDPE pipe by open trench $ excavation 160 $$$706.95 $94,400.00 1,258.40 201,344.00 _______________________________________ 37 Each Install anode box / test station $$$$$$529.58 19,594.45913.27 $$33,790.99 500.00 $$18,500.00 500 00 _______________________________________ 320 Install 1" PE gas service line including E F$V and 1$" OR without a bypass at the EXISTING OR open trench excavation $$$$11,328.64 3,625,163.44 9,020.62 $$2,886,598.40 11,250.00 $$3,600,000.00 5,750.00 1,840,000.00 7,311.40 2,339,648.00 _______________________________________ 009 246 Each Install 1" PE gas service stub and EFV fo$r the city$ EXISTING 1" PE gas service to OR $$$$5,186.60 1,275,904.66 5,833.17 $$1,434,959.82 5,300.00 $1,303,800.00 4,750.00 6,190.62 1,522,892.52 _______________________________________ EXISTING gas meter location by OR open trench 3 $$$12,966.78 $21,226.06 $38,900.35 $63,678.18 35,975.00 $107,925.00 $6,000.00 18,000.0032,231.08 96,693.24 _______________________________________ 011 2 Each Install 2" PE gas service stub with 2" PE ba$ll EXISTING 2" PE gas service to new main by OR open trench $$$$7,097.46 $8,686.25 $14,194.92 $17,372.50 $6,700.00 $13,400.00 5,000.00 10,000.0015,584.44 31,168.88 _______________________________________ 012 95 Excavate and expose existing non-standar$d (1/2" $ EXISTING riser with new 1" anodeless $$$4,149.28 $394,181.93$331.31 $31,474.45 2,530.00 $$240,350.00 2,000.00 190,000.00 2,494.81 237,006.95 _______________________________________ Each $$$$$709.75 58,199.16719.88 $$59,030.16 750.00 $$61,500.00 500 00 41,000.00 457.74 37,534.68 _______________________________________ 014 9 Install a 4" commercial steel pipe bollard, fil$led $$$$$928.13 1,074.22 $8,353.16 $9,667.98 950.00$$8,550.00 600.00 5,400.00 469.76 4,227.84 _______________________________________ 015 45 Each Excavate tie-in/abandonment pits for gas$ ≤5-ft in depth, up to 25 S.F.) $$$$7,425.03 $$4,286.34 334,126.51 $192,885.30 $7,000.00 $315,000.00 15,000.00 675,000.00 31,170.93 1,402,691.85 _______________________________________ Excavate tie-in/abandonment pits for gas$ ≤5-ft in depth, up to 50 S.F.) $$$11,028.36 $64,291.80 10,500.00 $$360,000.00 32,557.90 488,368.50 _______________________________________ Abandon existing anode/valve box $$$$$$436.77 32,757.50711.45 $$53,358.75 450.00 $$33,750.00 500 00 37,500.00 535.70 _______________________________________ 018 5 Each Abandon existing anode/valve box $$$$$6,005.54 $6,295.72 30,027.71 $31,478.60 $5,500.00 $$27,500.00 800 00 22,500.00 6,000.00 8,164.994,000.00 40,824.95 _______________________________________ Investigation and removal/relocation of se$wer $$$3,333.02 $24,568.13 $16,665.10 4,500.00 $$30,000.00 7,756.78 _______________________________________ 020 1 Each Perform GPS survey $$$$148,500.67 $109,354.90 $148,500.67 $109,354.90210,000.00 $$210,000.00 25,000.00 585,865.89 25,000.00 585,865.89 _______________________________________ Veteran RangerBase Bid Total (items 001 through 020)Engineering Daleo Inc. 12,274,266.85 Total Base Bid: Pipeline ARB Inc.$$12,661,371.96 $8,962,203.44 $13,151,590.00 $Estimate:Construction Total Base Total Base Bid: Total Base Bid: Supplemental Unit Pricing Summary Veteran Pipeline ConstructionSupplemental Unit Pricing ENGINEER'S ESTIMATE Daleo Inc. Extended Price Ranger Pipeline Unit Price Extended Price ARB Inc. Unit Price Extended PriceBid No. Quantity Unit Description Unit Price Extended Price Unit Price Extended Price Unit Price 6,005.540211EachInstallation of sewer lateral cleanout by op$en-$$$$$$6,500.004,353.70$$2,000.00 6,500.00 8,716.722,000.00 8,716.72 _______________________________________ 022 1 Each Installation of sewer lateral cleanout by op$en-$$$4,913.63 $3,589.89 $4,913.63 $5,500.003,589.89$$1,500.00 5,500.00 _______________________________________ 023 10 Cubic Yard Recycle asphalt containing petro mat $$$$$436.77 $$325.74 4,367.67 $3,257.40 30.00 $$100.00 300.00 _______________________________________ 1,500 Inch/SF Install additional base (concrete base)$$$$$4.91 7 370.44 2.45$$3,675.00 $3.00 4,500.00 2 00 3,000.00 19.52 29,280.00$ _______________________________________ Install additional base (Class II aggregate bas$e)$6,620.00$2.00$4,000.00 $ 0.15 300.00 0.10 200.00 _______________________________________ Install additional finished pavement (concr$ete $$$$2.18 10,919.17 30.73 153,650.00$$$2.00 $10,000.00 4.00 20,000.00 17.08 85,400.00 _______________________________________ $2.00 $$ _______________________________________ 028 500 250 250 500 10,000 1 Linear Feet Perform additional saw cutting $$$$$$4.64 2 320.32 8.00$$4,000.00 3.50$1,750.00 3.00 7,500.00 125 00 7,500.00 125 00 1,500.00 4.58 2,290.00$ _______________________________________ Linear Feet Install additional curb $$$$$$32.76 $80.75 8,189.38 $20,187.50 $30.00 $31,250.00 176.91 44,227.50 _______________________________________ Linear Feet Install additional gutter $$ _______________________________________ Square Foot Install additional sidewalk $$$$$$30.57 15,286.83 58.19 $$27.00 $$13,500.00 25.00 12,500.00 34.16 17,080.00 1.22 12,200.00 _______________________________________ Inch/LF Sawcut additional pavement (thickness)$$$$$$49,500.00$1.25$$0.50 _______________________________________ Remove meter box $$$$$545.96 $728.42$545.96 $$728.42500.00 $500.00 500.00 1,924.17 500.00 1,924.17 _______________________________________ 10 Ton Disposal of excavated soils at Class 1 landfill$$$$$$764.34 $208.89 7,643.42 $2,088.90 500.00 $5,000.00 $250.00 _______________________________________ 035 10 Ton Each Each Disposal of excavated soils at Class 2 landfill$$$$$$655.15 $36.33 6,551.50 $$363.30700.00 $7,000.00 150 00 13,000.00 2,000.00 5,000.00 1,500.00 1,622.731,500.00 40,000.00 4,512.27 3,848.335,000.00 16,227.30 _______________________________________ Additional pothole $$$$$$709.75 $14,194.92729.24 $14,584.80 $650.00 $ _______________________________________ Install/Replace existing gas meter box and$lid $$$$6,005.54 $$985.64 6,005.54 $1,500.00$985.64 $ _______________________________________ 038 45 Each Relocation of customer gas houseline (>2$ft to ≤5 ft) for gas meter relocation on the same side $$$$4,913.63 $1,255.56 221,113.13 $$56,500.20 3,500.00 $$157,500.00 3,000.00 135,000.00 3,996.23 179,830.35 _______________________________________ ≤10 ft) for gas meter relocation on the same $$$$$1,255.56 $49,682.21 $$ _______________________________________ Relocation of customer gas houseline (>10$ft to $ ≤15 ft) for gas meter relocation on the same $25,114.08 _______________________________________ 1 Install/Replace existing gas meter box and$lid $$$$5,241.20 $$339.60 5,241.20 $1,400.00$339.60 $2,000.00 1,400.00 _______________________________________ Veteran Ranger 336,825P.0i$p0eline Total SUP Bid: Engineering Pipeline Daleo Inc.ARB Inc.Supplemental Unit Pricing Total (items 022 through 041)$430,952.22$503 889.85$415 800.00$637 807.68Estimate:Total SUP Bid:Total SUP Bid: Total SUP Bid: Bid Summary Engineer's Estimate Veteran Pipeline Construction Daleo Inc.Ranger Pipeline ARB Inc. (Base Bid + Supplemental) )02 0ghuor ht10 0semital (toeB Bas Tid Supplemental Unit Pricing Total (items 022 through 041) GRAND TOTAL $$12,661,371.96 430,952.22 13,092,324.18 $8,962,203.44 $12,274,266.85 336,825.00 12,611,091.85 $13,151,590.00 415,800.00 13,567,390.00 15,165,184.39 637,807.68 15,802,992.07 $$$$$ $$9,466,093.29 U.S. Department of Transportation Pipeline and Hazardous Materials Safety Administration July 2, 2024 Via E-mail: edmar.david@cityofpaloalto.org Edmar David, Engineer City of Palo Alto Utilities Department 1007 Elwell Court Palo Alto, CA 94301 RE: Request for NGDISM Grant Pre-Award Materials Costs Dear City of Palo Alto: This letter serves as official notification that the pre-award costs requested have been approved for the costs listed below that are associated with the FY 2023 Natural Gas Distribution Infrastructure Safety and Modernization (NGDISM) grant program. Please note that, notwithstanding this approval, the Pipeline and Hazardous Materials Safety Administration (PHMSA) cannot reimburse costs prior to the full execution of the grant agreement; if, for any reason, a grant agreement is not executed, then the provisional awardee will be liable for all pre- award costs incurred. Reimbursement of costs as a Recipient of federal funds is contingent upon your compliance with the cost principles in 2 CFR Part 200, Subpart E (including allocability and documentation requirements) and any funding restrictions in the FY 2023 Notice of Funding Opportunity (NOFO). When requesting reimbursement of actual costs incurred, the Recipient shall include a breakout of all costs incurred, including direct labor, indirect costs, and other direct costs. If PHMSA determines that the reimbursement request does not include or is not supported by sufficient detail, PHMSA may deny the request or withhold processing the request until the Recipient provides sufficient detail. You may not incur any costs that were not identified in your application unless you have received prior approval to amend your scope of work. 1200 New Jersey Avenue, SE Washington, DC 20590 Edmar David City of Palo Alto Page 2 of 2 The approved pre-award costs are outlined below and may not include costs for expenses that were not included in your submitted and/or updated budget and project narratives. Item Cost ($) Total $240,768.00 Please note the Recipient’s requests for materials must provide specific details and the request must address whether it complies with the Build America, Buy America (BABA) requirements. These requests will be reviewed on a case-by-case basis by the grant program’s Environmental Protection Specialist (EPS) to ensure that the materials will not impact any Tier 2 mitigation efforts. The pre-award authority extended in this letter is limited to costs incurred after PHMSA’s FY 2023 announcement on April 3, 2024. If you have any questions or concerns, please contact your grant management specialist, Jasmine Carr, via email at Jasmine.Carr2@dot.gov and cc: PHMSAPipelineBILGrant@dot.gov. Sincerely, Shakira N. Mack Director, NGDISM Grant Program Pipeline and Hazardous Materials Safety Administration U.S. Department of Transportation 1200 New Jersey Avenue SE Washington, DC 20590