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HomeMy WebLinkAboutStaff Report 108-11 TO: HONORABLE CITY COUNCIL FROM: CITY MANAGER DEPARTMENT: UTILITIES DATE: JANUARY 10, 2011 CMR: 108:11 REPORT TYPE: CONSENT SUBJECT: Approval of Amendment No. 1 to Contract C10135713 with K. J. Woods Construction, Inc. in the Amount of $170,000 for a Total Not to Exceed Amount of $2,202,800 for Asbestos Cement Pipe Removal and Disposal for Capital Improvement Program Project WC-08012 (Wastewater Rehabilitation and Augmentation Project 21) and Adoption of a Wastewater Enterprise Fund Budget Amendment Ordinance for Fiscal Year 2011 to Transfer Appropriation to Capital Improvement Project WC-08012 Wastewater Rehabilitation and Augmentation (Project 21) from Capital Improvement Project WC- 07004, Wastewater Rehabilitation and Augmentation (Project 20) in the Amount of $170,000 RECOMMENDATION Staff recommends that Council: 1. Approve Amendment No. 1 to Contract C10135713 with K. J. Woods, Inc. in the Amount of $170,000 for a Total Not to Exceed Amount of $2,202,800 for Asbestos Cement Pipe Removal and Disposal for Capital Improvement Program Project WC-08012, (Wastewater Rehabilitation and Augmentation Project 21); and 2) Adopt a Budget Amendment Ordinance for Fiscal Year 2011 to Transfer Appropriation to Capital Improvement Project WC-08012, Wastewater Rehabilitation and Augmentation (Project 21) from Capital Improvement Project WC-07004, Wastewater Rehabilitation and Augmentation (Project 20) in the Amount of $170,000. BACKGROUND On June 21, 2010, the City Council approved and authorized the City Manager to execute a contract with K. J. Woods Construction, Inc. (KJW) for rehabilitating the sanitary sewer and related structures for Sanitary Sewer Rehabilitation Capital Improvement Program Project WC- 08012 (Project 21 – Barron Park, Alma, Baylands) (CMR:271:10). The original contract included $1,848,000 for construction, plus a contingency of $184,800, for a total not to exceed amount of $2,032,800. The original scope of work to be performed under the contract was for the replacement of approximately 22,083 linear feet of sanitary sewer mains of various sizes, 63 sewer manholes, and 380 sewer service laterals. The project is primarily located in the Barron Park area with some of the work in non-contiguous areas along a part of Alma and by the Baylands Ranger Station and Baylands Interpretive Center. The size of this project significantly exceeds our in- house resources making it necessary to contract out the work. CMR: 108:11 Page 1 of 3 CMR: 108:11 Page 2 of 3 DISCUSSION During the design phase of the project wastewater laterals were specified to be replaced by pipe bursting methods. Pipe bursting is the most cost effective replacement method for wastewater laterals, involving minimal excavation. During project construction staff determined that a higher than normal percentage of the laterals were made of Asbestos Concrete (AC) pipe. The high percentage of AC pipe could not be anticipated because existing records were incomplete as a result of this neighborhood being annexed into the City of Palo Alto in 1975. According to the contract, most of the laterals were to be replaced by a method that burst the existing pipe while inserting a new pipe. Federal, State and local regulations prevent the use of this method for AC pipe. Since the pipe bursting approach was not acceptable and required a modified replacement method, the project involved unanticipated excavation and proper disposal of the AC materials. There have been two change orders executed to cover part of the open cut AC lateral replacement and part of the removal and disposal of AC pipe material. These two change orders have already used 92% of the original contingency. Although approximately 8% of the original contingency is still available, the project is only 15% complete. Staff anticipates that there may be insufficient funds available if additional change orders are needed. The recommended contract amendment will add $170,000 to the total contract price, and increase the 10% contingency from $184,400 to $200,255, to cover future change orders. The contract amendment also clarifies the contractor’s responsibility for proper handling of hazardous materials. Generally, the City has limited quantities of AC pipe in the wastewater collection system. Based on the pipe types that are identified in our database, the AC portion of the system is less than 2% of the total inventory in the wastewater collection system. For this project, however, located primarily in the Barron Park area, staff has subsequently determined that approximately 50% of the affected laterals scheduled for replacement are AC. This was due to the fact that when Barron Park was annexed in the 70’s, there were incomplete utility records. This was unforeseen and unexpected. RESOURCE IMPACT Staff requires $170,000 to amend the contract with K. J. Woods Construction to cover additional change orders that may include removal and disposal of AC pipes. The existing appropriation of Project 21 is not sufficient to cover the cost of this amendment. Capital Improvement Project WC-07004 (Project 20) has sufficient remaining available appropriation that will be transferred to cover the additional cost of Project 21. This transaction has no impact on the Wastewater Collection Fund rate stabilization reserve balance. POLICY IMPLICATIONS Amending the contract is consistent with Council policy. This recommendation is consistent with the Council approved Utilities Strategic Plan Key Strategy #2, “invest in utility infrastructure to deliver reliable service.” ENVIRONMENTAL REVIEW This project is categorically exempt from California Environmental Quality Act (CEQA) pursuant to CEQA Guideline Sections 15301 (b) repair, maintenance of existing facilities and 15302 (c) replacement or reconstruction of existing facilities. ATTACHMENTS A. AmendmentNo. 1 to Conn-aetNo. ClO135713 B. Budget Amendment Ordinance PREPARED BY: REVIEWED BY: DEPARTMENT APPROVAL: CITY MANAGER APPROVAL: CMR: 108:11 ROBERT ITEM, Project Engineer-S, WGW Engine-J21Jti EDWARD WU, Sr. Project Engineer, WGW Engine:t::.~ GREG SCOBY, Engineering Manager, WGW Engineering~ TOMM MARSHALL, A~sistant Director Utilitie~ A~ VALERIE . FO' Director of hties JAMES City Mana er Page 3 on Attachment B ORDINANCE NO. ORDINANCE OF THE COUNCIL OF THE CITY OF PALO ALTO ADOPTING A WASTEWATER ENTERPRISE FUND BUDGET AMENDMENT ORDINANCE FOR FISCAL YEAR 2011 TO TRANSFER APPROPRIATION TO CIP PROJECT WC- 08012, WASTEWATER REHABILITATION AND AUGMENTATION (PROJECT 21) FROM CIP PROJECT WC-07004, WASTEWATER REHABILITATION AND AUGMENTATION (PROEJCT 20) IN THE AMOUNT OF $170,000 The Council of the City of Palo Alto does ordain as follows: SECTION 1. The Council of the City of Palo Alto finds and determines as follows: A. Pursuant to the provisions of Section 12 of Article III of the Charter of the City of Palo Alto, the Council on June 28, 2010 did adopt a budget for fiscal year 2011; and B. In fiscal year 2008 Council initially appropriated $265,000 for the design cost of CIP Project WC-08012, Wastewater Rehabilitation and Augmentation (Project 21). In fiscal year 2009, Council increased the appropriation by $2,700,000 for the construction cost bringing total appropriation to $2,965,000; and C. Project 21 will replace approximately 22,083 linear feet of sanitary sewer main of various sizes, 63 manholes and 380 sewer service laterals. Project 21 will be located in the Barron Park area with some of the work in non-contiguous areas along a part of Alma Street, Baylands Ranger Station and Baylands Interpretive Center; and D. The original design of the Project 21 was to use the “pipe bursting” method which is the most cost effective, and involves minimal excavation. Pipe bursting does not remove existing laterals but instead burst the existing pipe while inserting a new pipe. However, during the construction of this project it was determined that a high percentage of the laterals were made of Asbestos Concrete (AC); and environmental regulations require the AC laterals to be removed and disposed of via an alternative method, such as open-cut replacement; and E. An estimated amount of $170,000 is needed to amend the contract with K.J. Woods Construction should additional change order be required to cover the removal and disposal of any remaining pipes, or for any other unforeseen but necessary work. The existing appropriation of Project 21 is not sufficient to cover the cost of this change. CIP Project WC- 07004 (Project 20) has sufficient remaining available appropriation that will be transferred to cover the additional cost of Project 21; and G. City Council authorization is needed to amend the 2011 budget as hereinafter set forth. SECTION 2. The sum of One Hundred Seventy Thousand Dollars ($170,000) is hereby appropriated to CIP Project WC- 08012, Wastewater Rehabilitation and Augmentation (Project 21). SECTION 3. The appropriation for CIP Project WC-07004 (Project 20), Wastewater Rehabilitation and Augmentation is hereby reduced by One Hundred Seventy Thousand Dollars ($170,000). SECTION 4. The transactions above will have no impact on the Wastewater Collection Fund reserve balance. SECTION 5. As specified in Section 2.28.080(a) of the Palo Alto Municipal Code, a two-thirds vote of the City Council is required to adopt this ordinance. SECTION 6. As provided in Section 2.04.330 of the Palo Alto Municipal Code, this ordinance shall become effective upon adoption. SECTION 7. The project is categorically exempt from California Environmental Quality Act (CEQA) pursuant to CEQA guideline Sections 15301(b) repair, maintenance of existing facilities and 15302 (c) replacement or reconstruction of existing facilities. INTRODUCED AND PASSED: AYES: NOES: ABSTENTIONS: ABSENT: ATTEST: APPROVED: City Clerk Mayor APPROVED AS TO FORM: City Manager Sr. Assistant City Attorney Director of Utilities Department Director of Administrative Services